Custom Cut Ultra Thin Silicone Rubber Sheet - Flexible, Non-Toxic & Weather Resistant


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Sale price£244.90
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Description

In the world of industrial materials, ultra-thin silicone sheets stand out as a remarkable product offering flexibility, durability, and resistance to a wide range of harsh conditions. These sheets, available in various thicknesses, are engineered to meet the demands of industries that require high-performance materials for sealing, insulation, gaskets, and more. Whether you’re working on a small-scale DIY project or a large industrial setup, ultra-thin silicone sheets provide an excellent solution to your needs.

What is Ultra Thin Silicone Sheet?

An ultra-thin silicone sheet is a flexible rubber material composed of silicone, a synthetic polymer made up of silicon, oxygen, carbon, and hydrogen. Its properties make it highly suitable for applications that demand resilience in extreme temperatures, chemical resistance, and mechanical stress.

Ultra-thin silicone sheets are available in a range of thicknesses, typically from 0.5mm to 1mm, and can be cut into various sizes to fit specific applications. Thanks to their pliable nature, these sheets can be molded, stretched, and cut with ease, making them a versatile addition to many industries.

Key Features and Benefits of Ultra Thin Silicone Sheet

  1. High Temperature Resistance: One of the primary reasons for using ultra-thin silicone sheets is their ability to withstand high temperatures. They can function in environments that range from -60°C to 230°C, making them ideal for use in industries such as automotive, aerospace, and electronics, where heat tolerance is crucial.

  2. Flexibility and Durability: Despite their thinness, silicone rubber sheets are exceptionally durable and flexible. This allows them to maintain their structural integrity under mechanical stress, bend without cracking, and return to their original shape once deformed. This makes them ideal for applications like gaskets and seals that require flexibility.

  3. Chemical Resistance: Silicone rubber is highly resistant to a wide range of chemicals, including oils, fuels, acids, and bases. This feature makes ultra-thin silicone sheets highly effective in chemical processing and food-grade applications, where contamination and chemical exposure are common.

  4. Non-Toxic and FDA Compliant: Many ultra-thin silicone sheets are FDA-approved, meaning they are safe to be used in food and medical applications. This makes them suitable for use in food processing environments, kitchenware, and even medical devices where hygiene and non-toxicity are of paramount importance.

  5. Weather and UV Resistance: Silicone rubber’s unique molecular structure makes it highly resistant to weathering, UV radiation, and ozone exposure. This ensures that ultra-thin silicone sheets maintain their integrity and performance even when used outdoors or in environments with harsh UV exposure.

  6. Electrical Insulation: Ultra-thin silicone sheets also serve as excellent electrical insulators. Their non-conductive properties make them ideal for use in the electronics industry, offering insulation and protection for wires, components, and devices that require a stable, non-reactive material.

Applications of Ultra Thin Silicone Sheets

  1. Gaskets and Seals: Ultra-thin silicone sheets are often used for creating custom gaskets and seals for a wide range of applications, including automotive engines, HVAC systems, and electrical enclosures. Their flexibility ensures an airtight or watertight seal, preventing leakage and ensuring efficiency.

  2. Insulation: These sheets are perfect for insulating wires and components in the electronics industry. Their heat resistance and durability ensure that they protect sensitive electronics from temperature fluctuations and external damage.

  3. Food Processing and Medical Devices: With FDA approval, ultra-thin silicone sheets are frequently used in food processing plants and medical applications. In the food industry, they can be used for mats, trays, and food containers. In the medical field, they are used for seals, gaskets, and other essential components that require biocompatibility and non-toxicity.

  4. DIY and Craft Projects: For DIY enthusiasts and hobbyists, ultra-thin silicone sheets are a fantastic material for various projects, including making custom molds, creating waterproof seals, or insulating small devices. Their ease of use makes them a go-to material for crafting needs.

  5. Aerospace and Automotive: The aerospace and automotive industries also rely on the properties of ultra-thin silicone sheets for creating components that need to perform well under high temperatures and harsh conditions. From sealing parts in engines to insulating wiring in vehicles, these sheets are highly versatile.

How to Use Ultra Thin Silicone Sheet

Using ultra-thin silicone sheets is straightforward. They are typically available in linear metres or can be purchased in custom-sized sheets. To work with these materials, you can easily cut them to the desired size with a sharp utility knife or scissors, making them ideal for creating custom shapes or sizes for specific applications. Depending on the application, ultra-thin silicone sheets can be bonded to other surfaces using silicone adhesive, which is widely available.

Specifications:

Property Condition Value Method
Dielectric Strength - 80 - 100 kV/mm -
Volume Resistivity - 10¹⁴ Ohm·cm IEC 60093
Hardness Shore A - 27° DIN ISO 48-4
Tensile Strength - 6.0 N/mm² ISO 37 type 1
Elongation at Break - 450% ISO 37 type 1
Compression Set 22 h at 100°C 5% DIN ISO 815-1 type B
Gas Permeability - CO₂/N₂ = 10:1 DIN 53536
Water Vapor Permeability 24 h, 20 µm thickness 3000 g/m² JIS 1099 A1
Water Vapor Permeability 24 h, 50 µm thickness 1200 g/m² JIS 1099 A1
Water Vapor Permeability 24 h, 100 µm thickness 800 g/m² JIS 1099 A1
Glass Transition Temp. - -126°C -
Operating Temperature - -45°C to +150°C -
Tear Strength - 10 N/mm ASTM D 624 B

Available Thicknesses: 0.02mm, 0.05mm, 0.1mm, 0.2mm, 0.3mm, 0.4mm

Available Dimensions: 250mm x 250mm sheets or 1-meter lengths

Color: Translucent

About Us
At Silicones UK, we are committed to providing fast, free shipping on all orders via trusted delivery partners.  & With over 60 years of industry experience, our UK-based, family-run business takes pride in offering premium-quality products. By choosing us, you’re supporting a tradition of excellence and a business built on family values.

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