High-Performance EMS16 Silicone Sponge Cord – Ideal for Aerospace, Automotive & Food Industries


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Description

When it comes to sealing, insulating, and gasketing, EMS16 Silicone Sponge Cord is a standout material that offers exceptional performance and reliability across a wide range of industries. This versatile silicone cord, made from high-quality silicone rubber and infused with air pockets (sponge structure), is specifically designed to meet the demands of both extreme environments and everyday applications. Whether you're involved in the automotive, aerospace, HVAC, or industrial sectors, EMS16 Silicone Sponge Cord provides a durable and flexible solution to seal and protect sensitive equipment and machinery.

In this article, we will explore the features, benefits, and applications of EMS16 Silicone Sponge Cord, and why it is considered an essential material for modern sealing and insulation needs.

What is EMS16 Silicone Sponge Cord?

EMS16 Silicone Sponge Cord is a specialized silicone rubber cord that combines the resilience and flexibility of silicone with a sponge-like internal structure. This unique combination allows the cord to compress and form tight seals while maintaining a lightweight, flexible, and durable profile. The “EMS16” designation typically refers to the specific grade or formulation of the silicone used, offering ideal properties for sealing, insulation, and protection in various industries.

The sponge structure in EMS16 silicone gives the cord an excellent compression set (its ability to return to its original shape after compression), making it suitable for sealing applications that require a strong, consistent seal under fluctuating pressure or temperature conditions.

Key Features of EMS16 Silicone Sponge Cord

1. High-Performance Sealing and Insulating Properties: One of the most significant features of EMS16 Silicone Sponge Cord is its sealing and insulating capability. The sponge structure allows it to form effective seals even in uneven surfaces, ensuring air, moisture, and temperature control. Its high compression set resistance ensures that the cord can perform optimally over long periods, maintaining a tight seal without distortion.

2. Excellent Temperature Resistance: EMS16 Silicone Sponge Cord is designed to withstand extreme temperature variations, making it suitable for use in environments that range from -60°C to +230°C (-76°F to +446°F). This high level of temperature resistance allows it to perform in applications where other materials may fail due to heat or cold. Whether exposed to extreme heat in automotive engines or freezing temperatures in industrial applications, EMS16 silicone sponge retains its properties.

3. Flexibility and Durability: The flexibility of EMS16 Silicone Sponge Cord allows it to conform to complex shapes, making it ideal for a variety of sealing applications, even in challenging or irregularly shaped joints. Furthermore, it maintains its integrity over time, even when subjected to the wear and tear of everyday use. This makes it a long-lasting material that offers both durability and reliability.

4. Chemical Resistance: EMS16 Silicone Sponge Cord offers excellent resistance to a wide range of chemicals, oils, and solvents. This chemical resilience makes it an ideal choice for industries where exposure to harsh chemicals is common. Whether used in industrial settings, laboratories, or food processing facilities, this silicone cord provides dependable protection against chemical degradation.

5. UV and Ozone Resistance: Silicone is known for its UV and ozone resistance, which means EMS16 Silicone Sponge Cord will not degrade or lose its sealing properties when exposed to sunlight or harsh environmental conditions. This durability makes it perfect for both indoor and outdoor applications, ensuring a long service life even in the most demanding environments.

6. Lightweight and Compressible: The sponge structure within the EMS16 silicone cord gives it a lightweight and compressible nature. It is easy to handle and install in a wide range of applications, and its ability to compress under pressure allows it to create tight, effective seals without requiring excess force.

Benefits of EMS16 Silicone Sponge Cord

1. Versatility in Applications: EMS16 Silicone Sponge Cord is incredibly versatile. Its combination of flexibility, sealing performance, and resistance to extreme temperatures and chemicals makes it suitable for use in numerous industries, including:

  • Automotive: Used in sealing joints and gaps in vehicles, ensuring proper insulation and protection from dirt, dust, and moisture.
  • Aerospace: Ideal for sealing and gasketing in aerospace applications, where temperature extremes and pressure variations are a concern.
  • HVAC: Provides efficient sealing in heating, ventilation, and air conditioning systems, ensuring air-tight connections.
  • Industrial: Used for sealing machinery and equipment to prevent contamination, dust, and moisture ingress.
  • Food Processing: Safe for use in food production facilities where strict hygiene and safety standards are required.
  • Construction: Used for sealing doors, windows, and gaps in building materials, improving energy efficiency and weatherproofing.

2. Cost-Effective and Long-Lasting: By investing in EMS16 Silicone Sponge Cord, companies can reduce maintenance and replacement costs. This cord's durability, coupled with its excellent compression and sealing properties, ensures that it will maintain its performance over an extended period. In the long run, this leads to cost savings in repairs, replacements, and energy efficiency.

3. Easy to Install and Customize: EMS16 Silicone Sponge Cord is easy to handle and install, allowing for quick and efficient sealing applications. It can also be cut to size or customized to meet the specific needs of a project. Whether you need it for a small sealing gap or as part of a larger sealing system, EMS16 silicone can be adapted to your requirements with ease.

4. Enhanced Safety and Comfort: In industrial and automotive environments, EMS16 Silicone Sponge Cord helps maintain a controlled environment by reducing temperature fluctuations, moisture buildup, and air contamination. This can enhance the safety and comfort of employees working with machinery, ensuring a more comfortable, productive workspace.

Common Applications of EMS16 Silicone Sponge Cord

1. Automotive Seals: EMS16 Silicone Sponge Cord is frequently used in the automotive industry to seal doors, windows, and engine components. Its high resistance to temperature fluctuations and environmental elements makes it an ideal choice for ensuring a tight seal that enhances vehicle performance and energy efficiency.

2. Aerospace Gasketing: In the aerospace industry, sealing is critical to maintaining pressure and protecting sensitive equipment. EMS16 Silicone Sponge Cord is used in gasketing applications for aircraft, offering a secure and reliable seal in areas that are exposed to high temperatures and harsh atmospheric conditions.

3. HVAC Systems: In HVAC applications, EMS16 Silicone Sponge Cord is used to create airtight seals around ductwork, vents, and air conditioning systems. Its flexibility allows it to form tight seals even in complex installations, improving the overall efficiency of heating and cooling systems.

4. Industrial Equipment: EMS16 Silicone Sponge Cord is widely used in industrial equipment for sealing joints and preventing contamination from dust, moisture, and debris. It helps maintain the performance and longevity of machinery by reducing wear and tear caused by external elements.

5. Food and Pharmaceutical Industries: In food processing and pharmaceutical applications, EMS16 Silicone Sponge Cord is used to ensure that machinery and equipment meet hygiene standards. It prevents contamination and maintains the integrity of sensitive products during manufacturing and processing.

Specifications:

Property Value
Material Medium density closed-cell silicone sponge
Density 250 kg/m³ (15.5 lb/ft³)
Hardness 45° ±5 Shore OO
Approximately 5° Shore A
Color Options Black, White (other colors available upon request)
Diameter Options 1.5mm, 2.0mm, 2.5mm, 3.0mm, 3.2mm, 3.5mm, 4.0mm, 5.0mm, 6.0mm, 7.0mm, 8.0mm, 9.0mm, 10.0mm, 12.0mm, 14.0mm, 15.0mm, 20.0mm, 25.0mm, 30.0mm
Length 10 meters
Temperature Resistance -60°C to +230°C (-76°F to +446°F), with intermittent use up to +250°C (+482°F)
Compression Set 5.0% (50% compression, 24 hours recovery, 22 hours at 70°C)
Applications - Sealing electrical enclosures
- Exterior light fittings
- Handheld instruments
- Protection against moisture and dust ingress
- Capable of meeting IP Class 67 standards
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